Belshaw Brothers 10 Tray User Manual

Convection Ovens  
Model BX ‘Classic’  
4-Tray & 10-Tray  
Belshaw Bros., Inc.  
1750 22nd Ave. S.  
Seattle, WA 98144  
Phone: 206-322-5474 š Fax: 206-322-5425  
Toll Free: 1-800-578-2547  
If you accept the machine from the shipping  
company, you are, in effect, saying that the  
machine is in good condition, and you must pay  
for the machine. Belshaw cannot pay for  
shipping damage, because the freight company  
has accepted the machine from Belshaw in good  
condition, and is responsible for its safe delivery.  
For your protection, inspect the machine to see  
that no parts are bent, scratched, or otherwise  
damaged. If any damage has occurred in  
shipping, file a freight claim with the shipping  
company immediately.  
WARNING  
Keep this manual available at all times for  
use.  
EQUIPMENT RECORD  
Please provide the information below when you correspond with us about your machine.  
Purchased by _____________________________________________________________________  
Installed by ______________________________________________________________________  
Date of Installation ________________________________________________________________  
Model number ___________________________________________________________________  
Serial number  
1004  
MN-1876EN  
Belshaw Bros., Inc.  
1750 22nd Ave. S.  
Seattle, WA 98144  
Phone: 206-322-5474 š Fax: 206-322-5425  
Toll Free: 1-800-578-2547  
Contents  
Sections  
1
Installation  
1
1
1
2
2
3
Unpacking the oven  
Dimensions and Specifications  
Installation  
Initial Cleaning  
Programming the control panel  
2
Operation  
5
5
Operating conditions  
Operating using programmed settings  
5
3
Cleaning and Maintenance  
6
6
6
7
7
Daily cleaning  
Weekly cleaning  
Maintenance  
Lubrication  
4
Troubleshooting  
9
9
Troubleshooting Oven  
5
Diagrams  
31  
Limited Warranty  
Insert  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
BX Classic Oven  
MN-1876EN  
iii  
Preface  
The Belshaw BX convection oven is a  
computerized, compact, electric oven with a  
capacity for either four or 10 trays. Each tray is  
26” x 18”.  
š Electrical access panels must not be opened  
unless the main supply to the oven is  
isolated.  
š All connections must be made in accordance  
with the regulations of the country where the  
oven is installed.  
The convection oven is made of stainless steel  
and is fitted with a removable tray rack, allowing  
easy cleaning of its internal surfaces.  
š Do not touch the oven, its windows, or  
immediate surroundings during or shortly  
after use, as these surfaces may be hot.  
The 4-tray oven is designed to be stackable  
without separate support, allowing the system to  
grow with your business without taking up a  
large area.  
š Use only Belshaw parts in this oven.  
š Do not change the construction of this oven.  
The 10-tray oven is equipped with an integral,  
energy efficient steam system. A double glazed  
door also helps to increase energy efficiency, and  
the oven base is supplied with locking castors.  
š The owner of the oven is legally obligated to  
instruct staff using the oven in its operation  
and in these safety regulations. The  
instructions must stay in the oven’s working  
area.  
The high-speed fan and ring element provides  
efficient air circulation, helping produce a range  
of high-quality products.  
š This oven uses a steam generator. Hard  
water must be properly treated before use.  
To help ensure safe and efficient operation of the  
oven, the operator must work safely at all times,  
read this manual, and follow its instructions and  
warnings. A thorough understanding of how to  
install, maintain, and safely operate the  
convection oven will help prevent production  
delays and injuries.  
To use the convection oven safely, heed the  
following warnings and all other warnings that  
appear in this manual.  
š Use the oven only for baking bread,  
confectionery, and savory products. Do not  
use for any other items without consulting  
Belshaw.  
š All repairs and maintenance of electrical  
units must be done by authorized electricians.  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
iv  
MN-1876EN  
BX Classic Oven  
Installation  
1
4. Inspect the machine to see that no parts have  
been damaged during shipping. If any  
damage has occurred, file a freight claim  
with the shipping company immediately.  
Unpacking the oven  
1. Move the crate containing the oven to the  
workstation.  
2. Remove the machine from the shipping crate,  
being careful not to lose, loosen or damage  
any parts.  
IMPORTANT  
Keep this manual available for future  
reference.  
3. Remove all packing materials from the  
machine.  
Dimensions and Specifications  
2618 4 tray oven  
2618 10 tray oven  
Height  
21 inches  
44 inches  
33.5 inches  
74 inches  
Depth, door closed, including  
handle  
53.5 inches  
33.5 inches  
Width  
Operational clearance*  
2” back and sides, 10” top  
2” back and sides, 10” top  
17 kW  
Total power  
Electric  
7.25 kW  
208 V, 3-phase + N + E, 60Hz,  
fused at 35A  
208 V, 3-phase +N + E, 60Hz,  
fused at 58A  
Supply cable  
Loading  
6 feet of cable provided  
7 kW concentric ring element  
Direct to motor  
26” x 18”  
6 feet of cable provided  
16 kW (2 - 8 kW concentric  
ring elements)  
Fan drive  
Tray size  
Direct to motor  
26” x 18”  
Tray capacity  
4
5, 9, or 10  
Butterfly type  
Damper  
Butterfly type  
Noise level  
Less than 85 dB  
Less than 85 dB  
* Operational clearance is the amount of space required at the back, sides, and top of the oven to allow  
adequate air circulation.  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
BX Classic Oven  
MN-1876EN  
1
IMPORTANT  
Water Supply  
When cleaning the inside of the 4-tray  
oven, be careful not to damage the control  
probe protruding from the upper corner of  
the chamber’s rear wall.  
š The BX oven is fitted with a steam generator.  
In areas with hard water, the water supply to  
the oven must be treated with an appropriate  
protecting water treatment device. It is the  
sole responsibility of the customer to provide  
and maintain an appropriate water treatment  
system.  
WARNING  
š For stacked ovens, the water supply should  
be shut off by closing the shut-off valves.  
(See Figure 1-1)  
Do not allow water to enter the control  
panel or rear access panel.  
š For non-stacked ovens, the water supply  
should be shut off at the nearest shut-off  
point.  
The BX oven needs the following for the water  
supply:  
š ¾” BSP female thread on the oven.  
š 3 foot-long hose with ¾” B.S.P. female  
fittings at both ends (included)  
š Inline backflow valve (customer must  
provide and fit)  
š 15-60 p.s.i. water pressure  
Installation  
The BX oven should be connected to a local  
means of isolation.  
š To stop the oven in an emergency, switch off  
at the wall isolator.  
Figure 1-1. Turning off the water supply.  
Initial Cleaning  
Carefully wipe the interior of the oven and all  
accessories with a clean cloth soaked in warm  
soapy water and allow the oven to dry  
completely.  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
2
MN-1876EN  
BX Classic Oven  
Key 9: Temperature. This is the  
temperature at which the oven will  
bake the product. Temperature can  
be set from 122F to 482F (50C  
to 250C).  
Programming the control  
panel  
Pre-set values for bake temperatures, bake time,  
steam and damper may be modified at any time.  
Numbers in parentheses reference numbers in Figure  
1-2.  
Fan Cycle Setting  
1. Press the P key (5) and the Stop key (4)  
at the same time, and hold for five  
To change the program values:  
1. Press the up and down arrow keys (2) to select the  
program you wish to change.  
seconds. The display will show “FAN  
00” if the fan is currently disabled or  
“FAN 01” if the fan is currently enabled.  
2. Press the key next to the value you wish to change  
(i.e. temperature or time) (6-9). A selection  
indicator will flash in the right hand side of the  
selected window. Use the up/down arrow keys to  
modify the value.  
2. Use the up/down arrow keys to select  
the fan setting.  
Note: The default setting for the fan is  
"fan cycling disabled."  
3. The program can be run using these values as a  
temporary setting, or the setting changes can be  
saved. If the program changes are not saved, the  
settings will revert back to the original settings the  
next time the program is selected.  
Note: In a 4-tray oven, the fan is only  
functional in an oven wired for 3-phase.  
If activated in a 1-phase oven, the fan will  
automatically stop.  
4. To save the changes, press and hold the P key (5).  
All displayed values will flash and the controller  
will beep to indicate the program has been saved.  
After the controller has beeped, release the P key.  
Note: Programs cannot be saved during a bake  
cycle.  
Function of Setting  
Key 6: Vent Time. This is the number of minutes at  
which the vent will wait to open during the  
bake cycle.  
Note: This time cannot exceed the bake time.  
Key 7: Steam Time. This is the amount of time the  
steam will inject at the beginning of the bake.  
Time can be set from 1-15 seconds.  
Note: The oven must be above 257F (125C)  
before the steam will inject.  
Key 8: Bake Time. This is the amount of time the  
product will bake. Time can be set from 1-99  
minutes.  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
BX Classic Oven  
MN-1876EN  
3
Figure 1-2. ‘Classic’ oven control panel.  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
4
MN-1876EN  
BX Classic Oven  
Operation  
2
š Steam time (if applicable) in seconds. If  
the actual temperature is less than the  
minimum steam temperature (257F,  
Operating conditions  
For the most efficient operation, the following  
instructions must be followed. Failure to comply  
with these guidelines may affect the warranty.  
125C), “--” will be displayed. This  
indicates that the steaming function is  
disabled.  
š The ambient temperature around the oven  
must not exceed 115F (40C).  
š Time in minutes the damper is open  
š The ventilation around the oven should be  
enough to ensure that there is no  
condensation on or around the oven from  
steam.  
š Program number alternating with the  
spinning bake cycle indicator  
6. Press STOP when bake oven alarm sounds or  
when the product is done. If additional  
baking time is required, do not press stop.  
To add time, select the bake time and  
increase it.  
š It is the customer’s responsibility to arrange  
for adequate ventilation and operational  
clearance at the back and sides of the oven to  
allow circulation of air.  
š Note: Pressing the TIME button will  
automatically extend the bake time to the  
next whole minute. For example, if there  
is 1 min. 20 sec. Remaining on the clock,  
pressing the TIME button will extend the  
time to 2 minutes. This allows one to  
extend the bake time up to one minute  
with a single press of a button.  
Running Pre-set programs  
1. Turn on the power by pressing the green  
power button and make sure the oven door is  
completely closed.  
2. Select the desired program using the  
UP/DOWN arrow buttons.  
WARNING  
3. Press the START button to preheat the oven,  
beginning the bake cycle. The oven will heat  
to the set temperature and the display will  
flash the actual temperature. When the set  
temperature is reached, the display will stop  
flashing and the oven is preheated.  
Stand clear of the oven door when opening  
to avoid the hot steam and vapor. Hot  
steam or vapor may cause severe burns.  
4. Load the product and close the door.  
5. Press START. The display will show the  
following information:  
WARNING  
Always preheat the oven to required  
temperature. Do not place product directly  
into a cold oven.  
š Actual temperature  
š Remaining bake time in minutes and,  
during the last minute, in seconds.  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
BX Classic Oven  
MN-1876EN  
5
Cleaning and Maintenance 3  
Daily Cleaning  
1. Disconnect the oven from main power supply  
and allow to cool completely before cleaning.  
2. Use only approved chloride-free cleaning  
fluid for daily cleaning.  
3. Carefully clean the oven, being sure to not  
damage the control probe in the upper corner  
of the rear wall inside the chamber.  
4. Do not let any liquid enter the control panel  
or rear access panel.  
5. Dry completely.  
Weekly Cleaning  
1. Complete the daily cleaning.  
Figure 3-1. Removing the inner door glass  
(BX-4 only).  
2. Carefully clean off any burnt-on debris using  
an appropriate oven cleaner, following the  
manufacturer’s instructions. Do not allow  
the oven cleaner to get in the control panel.  
6. Clean the glass with a suitable glass cleaner.  
7. Wipe down the oven and clean the racking  
with a damp cloth.  
3. Scrub the cabinet wheels (if fitted) with a  
mild detergent and hot water, using a nylon  
cleaning brush.  
8. Reassemble all parts back in the oven after  
cleaning.  
4. Open the oven door and remove the internal  
racking from the sides of the oven by lifting  
and unlatching the racking. Wipe out the  
interior with a damp cloth.  
WARNING  
In the 4-tray oven, do not damage the  
control probe protruding from the upper  
corner of the inside rear wall of the oven  
chamber.  
5. Open the inner door glass by removing two  
screws shown in Figure 3-1. The glass is  
hinged to allow a more thorough cleaning  
(BX-4 only).  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
6
MN-1876EN  
BX Classic Oven  
WARNING  
Make sure water does not enter the control  
panel or rear access panel.  
WARNING  
Do not remove the rear paneling inside the  
oven. This allows access to the fan  
assembly and could cause injury.  
Maintenance  
š Check for frayed or bare cables. The  
machine must not be used if there are frayed  
or bare cables.  
š Follow cleaning instructions exactly.  
š Check condition of the rubber door seal.  
Repair or replace if necessary.  
š If the light bulb burns out, use the following  
instructions to replace it.  
a. Disconnect the oven from the main power  
supply and allow to cool.  
b. Remove the glass front from the lamp  
unit.  
c. Remove the bulb by unscrewing  
counterclockwise and replace with a new  
bulb.  
d. Refit the glass front.  
e. Reconnect the oven to the main power  
supply and test.  
š If the steaming operation deteriorates, clean  
the pipe aperture with a pin to remove any  
build-up.  
Lubrication  
This machine does not require special  
lubrication.  
Belshaw Bros., Inc. š 1750 22nd Ave. S. š Seattle, WA 98144 š Phone 206-322-5474 š Fax 206-322-  
5425  
BX Classic Oven  
MN-1876EN  
7